Synthetic Lubricants
We make synthetics in a variety of concentrations. These products
can be formulated at any solids level and usually are in the range
of 40-80% solids. We actually have developed some synthetics at
100% solids. The formula needs to be designed to fit the dilution
ratio that the customer will be running to assure rust prevention
on ferrous parts. The customer will almost always dilute synthetics
from 1:1 to 20:1. The basic constituents of synthetics are:
- Rust Inhibitors
- Alkaline Builders
- Lubricity Additives
- Extreme Pressure Additives
- Fungicide (if needed-recirculating system)
- Water
Oil-based Lubricants
Although not as common as synthetics, some applications call for a
straight oil stamping fluid. The choice of this type lube is influenced
by the geometry of the part and the severity of the draw. In some
instances, the customer does not want any water based products in
contact with the press for maintenance reasons. These products are
always used straight. The basic constituents of oil-based products
are:
- Base Oil
- Lubricity Additives
- Extreme Pressure Additives
Soluble Oil Lubricants
This is the least common type stamping fluid, but you will
run into it in the field. It is the marketed by some companies because
they are not comfortable in the water-based synthetics arena. The
only advantage offered by soluble oils is the ability to use a chlorine
additive in a water let down environment. Dilution ratios are typically
1:1 to 10:1. We can make this type product if desired. The basic constituents
of soluble oils are:
- Base Oil
- Emusifier Base
- Extreme Pressure Additives
- Biocide (if needed-recirculating system)
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